High automation integrated pulping system from Beston

Egg Tray Pulping System

Egg Tray pulping system is the first step of a pulp molding production line, which is applicable to turning waste paper into pulp. As we know, the smoother the paper pulp is, the better the molded products are. Considering the basic role of paper pulp, each production line requires a sophisticated pulp making system. Beston Machinery offers a complete pulping system to improve pulp quality. It consists of hydraulic pulper, pulp refiner, pulp pump. With our first-class technical team, each piece of equipment included is reliable and advanced.

Integrated Pulping System
Shipment of Beston Pulp Pulping System

Pulper
Paper Pulper Delivered to Indonesia

What Is Egg Tray Pulping System for?

Making pulp from waste paper is essential in a pulp molding production line. It directly influences the quality of pulp molded products. In other words, egg tray pulping system attaches the same importance to molding system. Beston is well-known for manufacturing egg tray machine. We also develop a complete pulping system to fit all kinds of egg tray equipment with various capacities. As always, our products have gained a great reputation around the world. Here are some hot pulp molding machines from Beston. We will supply the related pulping equipment and professional design according to the real conditions of customers.

Main Mechanical Equipment

Hydraulic Pulper
Pulp Refiner
Pulp Pump
Water Pump

Main Construction Work

Water Pool
Pulp Storage Pool
Refined Pulp Pool


Notice: The scale of pulping system will be adjusted according to the specifications and automation of paper pulp molding equipment.

Application of An Integrated Pulping System

Moreover, we also provide a more convenient and easily-operated integrated pulping system, which is suitable for small egg tray machine. It puts pulper, pulp refiner, water pool, and pulp pool together. The integrated design can greatly save your space and to lower your construction cost. This system makes great differences in reducing the occupied area, construction work and transportation costs. Therefore, it is popular among customers around the world.

Integrated Pulping System
Integrated Pulping System
Integrated Pulping System to Algeria
Integrated Pulping System to Algeria

Features of Integrated Pulping System

Integrated

  • Easy Operation

We have designed a control system to make it easy and safe to operate. What the worker needs to do is to put the waste paper into the hydraulic pulper. Therefore, one worker is enough for the pulping system.

  • Small Occupation Area

With high concentration degree, the whole system covers less area to save more space, especially the occupied area pulp pool.

  • Less Construction Work.

We use metal tanks to take the place of pulp pools. All parts needed during pulping have been provided in the integrated pulping system already.

  • High Automation

The whole procedure is under the control of machines to largely reduce working intensity. Meanwhile, working efficiency and precision can be improved so that the quality of molded pulp products will be upgraded accordingly.

  • Attractive Appearance

Each part of our integrated pulping system is with good structure. On the one hand, we try to simplify the equipment employed in this system. On the other hand, we install the necessary pipelines inside.  Due to our skillful crafts and color assortment, its appearance has obtained favorable comments from our clients.

  • Easy to Transport

As mentioned, there are fewer components involved. In addition, it is much smaller as a whole. If you prefer flexible factory sites, an integrated pulping system will certainly be your best choice. More importantly, it can decrease the costs of construction work, such as the storage pulp pool.

Working Process of Egg Tray Pulping System

Working Procedures

We need to put the egg tray raw materials, like old newspaper, old books, waste paper, cardboard boxes into the hydraulic pulper manually. Then the raw materials are stirred, rubbed and smashed with water in appropriate proportion. While turning into fiber suspensions, the impurities will be filtered out. Then the screened pulp is temporarily stored in pulp pool and reprocessed by pulp refiner with necessary chemical additives. The refined pulp in the stirred tank is prepared for paper tray forming machine. There may be more than one stirred tanks due to different sizes of a production line. In this workflow, Beston has been devoted to keeping all tools necessary and simple to ensure pulp making smooth and easily-operated.

Pulping system for egg tray machine/Beston
Beston Pulping System Working Process

Influencing Factors

What’s more, the egg tray pulping system is influenced by many factors, such as temperature, the concentration of agents, the beating time and the properties of raw materials. As for different pulp products, different degrees of smoothness and viscosity are required. That is why it is necessary to control the proportion of water and chemical addition agents, as well as the time. Beston also provides you with professional technical guidance and training. You can handle the working process and maintain the equipment of egg tray pulping system easily.

Main Equipment Involved in Egg Tray Pulping System

1.Hydraulic Pulper

It is the commonly used equipment of egg tray making machine to repulp the raw materials. We often apply it to processing pulp board and paper products through rotational motion. Besides, with the internal sieve plates, the acceptable fiber is screened and taken to the pulp pool, while the impurities like rags, nails, etc. are removed. In this way, the pulper can always work smoothly. Owing to the property of pulp directly affects the quality of molded products, it is crucial to choose a good hydraulic pulper. On the other hand, a good hydraulic pulper can decrease the labor input and increase the yield of pulp. The pulper we provide has strong pulp ability with low power consumption.

2.Pulp Refiner

After preliminary processing by hydraulic pulper, the pulp is transported through pulp pumps to the stirred tank. Then this equipment makes the pulp smoother and more well-proportioned by stirring constantly. Chemical additives, such as pigment, thickener can be added and mixed evenly. The refined paper pulp is stored in the tank below the pulp beater, which can be used for molding directly. As an essential part of egg tray machine, it is easy to install due to the simple devices and high safety.

3.Pulp Pump

This is a conveyor in a paper pulp egg tray production line, which helps to supply pulp between pulp pools and pulp molding machine. In other words, with the help of pulp pumps, the positions of pulp pool, stirred tank and paper pulp molding machine will be more flexible. The pumps used are with sufficient power to ensure continuous pulp supply. Therefore, the limits of landform will be greatly reduced.

4.Other Parts

Except for the equipment mentioned, there are some other components, such as pipelines. These components are important to connect the main equipment together. In general, the egg tray pulping system is easy to operate and maintain. Furthermore, it is cheap to build and durable to use. Meanwhile, all equipment we provide in this system is of superior quality. Above all, our mature process can make sure to produce fine paper pulp with less labor force and lower energy consumption. In terms of the egg tray equipment, you will find that our company always commits to making each detail perfect.

Integrated pulping system for small egg tray machine Beston
Integrated Pulping System Beston
Beston Pulp Refiner for Pulping System
Pulp Refiner for Pulping System Beston

Get the Suitable Beston Egg Tray Machine to Start Business

Model BTF1-3 BTF1-4 BTF3-4 BTF4-4 BTF4-8 BTF5-8 BTF6-8
Capacity (pieces/h) 800-1000 1200-1500 2000 2200-2500 3500-4500 5000-5500 6000-6500
Forming Mould Quantity 3 4 12 16 32 40 48
Total Power (kW) 38 45.5 53.7 82 127 161 223
Electricity Consumption (kW/h) 26.6 31.85 37.59 57.4 89 113 156
Labor Force 3-5 4-6 5-7 6-8
Material Consumption (kg/h) Paper 85 102 170 212 298 425 520
Water 255 306 510 636 1147 1275 1560
Fuel Consumption Coal 50 60 83 104 125 208 208
Natural Gas 22-32 26-36 37-47 46-56 56-66 92-103 92-103
Diesel 18-28 22-32 30-40 38-48 46-56 77-87 77-87

Note: The data here are calculated on the basis of 30-cavity egg trays (100 g in weight), which are just for your reference. Please contact us for more details!

Egg Tray Production Line
Egg Tray Production Line

To sum up, all equipment provided in this system is of excellent quality. With the mature process, fine paper pulp can be supplied with fewer workers and less energy consumption. Just as always, our company tries to make each detail about the egg tray making machine perfect. And we have various egg tray machine for sale. If you are interested, please contact us without hesitation.

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